Materials & Biocompatibility

Built clean.
Built to last.

Every Savage Automation EOAT is built from materials engineered for durability, tight tolerances, and clean-room compatibility - so your automation keeps running, cycle after cycle.

Nylon Icon

Nylon 12 (PA 12).

SLS - Formlabs Fuse X1

Printed structure

Our primary printed structural material. SLS-printed on the Formlabs Fuse X1 for dense, isotropic parts with excellent fatigue resistance across millions of cycles.

  • High strength-to-weight ratio
  • Chemical & moisture resistance
  • Proven 5M+ cycle durability
  • FDA-recognized biocompatible polymer
  • USP Class VI compatible grades available
TPU Icon

Flexible TPU.

SLS - Formlabs Fuse X1

Flexible contact elements

Flexible contact fingers and soft-touch gripping elements are printed on the same Fuse X1 platform. Grips delicate parts without marking or distorting them at ejection.

  • Flexible, rubber-like compliance
  • Excellent abrasion resistance
  • Part-safe — zero surface marking
  • Biocompatible per ISO 10993
  • Consistent hardness across builds

Molded Silicone Pads

In-house - Multiple durometers

High-temp contact pads

For high-temperature environments where TPU reaches its limits. We mold silicone pads in-house, dialing in the exact hardness for each part geometry and process temperature.

  • Continuous use to 230°C+
  • Custom durometer per application
  • Platinum-cure grades available
  • ISO 10993 & USP Class VI
  • Non-stick, chemically inert
Aluminum Icon

6061 Aluminum Backplate

CNC Machined · Black Anodized

Structural backbone

The structural backbone of every tool. Machined in-house from 6061 aluminum to tight tolerances, then black anodized for corrosion resistance and a clean, professional finish.

  • CNC machined to tight tolerances
  • Rigid reference surface for all components
  • Black Type II anodizing — corrosion resistant
  • Lightweight vs steel — 2.7 g/cm³
  • Dimensionally stable under thermal cycling
How the four materials work together
System design

Each material in a Savage EOAT has a specific role. The aluminum backplate provides the rigid, repeatable foundation. The printed Nylon 12 structure mounts to it and carries the geometry. TPU or silicone contact elements handle the part — chosen based on temperature and compliance requirements.

This layered approach keeps weight low, tolerances tight, and contact surfaces fully replaceable without swapping the whole tool.

01
6061 Aluminum Backplate
Structural foundation · Robot mounting interface
02
Nylon 12 (PA 12) Structure
3D printed arms, brackets & geometry
03
TPU Flexible Elements
Printed fingers & compliant gripping features
04
Silicone Pads (high-temp)
Molded in-house · Replaces TPU when T > 100°C
Biocompatibility
Materials your compliance team can stand behind

Savage Automation serves medical device manufacturers, pharmaceutical molders, and regulated industries where material safety is non-negotiable. Our four-material system covers the full range of biocompatibility requirements — from FDA-recognized polymers to platinum-cure silicone certified to ISO 10993 and USP Class VI standards. The anodized aluminum backplate provides a hard, non-reactive surface that does not outgas or contaminate.

Standards addressed

ISO 10993, USP Class VI, FDA-recognized polymers

Silicone cure system

Platinum-cure available — no tin catalyst byproducts

Aluminum surface

Type II anodized — hard, non-reactive, does not outgas

Documentation

Material data sheets & certificates of conformance available

Why it matters
Precision manufacturing. Zero compromise.

The materials in your EOAT contact your finished parts thousands of times per shift. The wrong choice means contamination risk, part defects, and costly downtime. Our four-material strategy eliminates that uncertainty from the ground up.

No contamination risk

Biocompatible materials throughout mean parts stay clean from mold to tray — critical for medical and pharma applications.

Tight tolerances

The machined aluminum backplate is the dimensionally stable reference all printed components mount to — ensuring repeatability, build after build.

Lightweight by design

Aluminum and printed Nylon 12 keep total tool weight low, reducing robot payload and extending axis life on high-cavity tools.

Temperature-matched

Silicone pads swap in where TPU can’t — so hot runners and demanding resins don’t shorten contact element life.

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